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Pneumatic Reliability Services

 Level 1 Basic Pneumatic Maintenance & Troubleshooting

While many companies rely primarily on pneumatic or electrical systems rather than hydraulics in their manufacturing processes, it is important to note that pneumatic and hydraulic systems differ significantly despite their functional similarities. Please find below the detailed outline of the topics covered in this workshop:

 

  • Learn the function of each component in the pneumatic system. This includes compressors, receivers, aftercoolers, moisture separators, dryers, cylinders, valves, filters, regulators and lubricators.

  • Understand the damaging effects of water vapor in the system and how to reduce and control the moisture content.

  • How to adjust and properly set system control devices such as pressure switches, regulators, lubricators, flow controls, relief valves, and dew points for dryers.

  • Have the students apply what they have learned through hands on exercises on our pneumatic trainers.

  • Learn the troubleshooting and testing methods for compressors, receivers, relief valves, dryers, valves and cylinders.

  • 75% of failures in a compressed air system are caused by contamination. The student learns the proper micron rating, location and maintenance of filters in the system.

  • Find out how high and low temperatures can affect the pressure, air volume and moisture content in the system.

  • How to read the pneumatic symbols for troubleshooting from the schematic.

  • Know the 7 causes of air leaks, understand the excess cost for running the compressor to compensate for leaks and the 5 ways to minimize leakage.

Hands On Exercises: The students set up, operate and troubleshoot circuits on our specially designed pneumatic trainers. Contact up for details: www.dellingerhydraulics.com

Level 2 Machine Specific Training

Enhance your team’s expertise with our customized pneumatic equipment workshop. We begin with an in-plant survey of your systems, followed by the development of a comprehensive troubleshooting manual tailored to your equipment. Participants will learn through a step-by-step operating procedure that covers electrical control and pneumatic airflow, along with pictures and descriptions of their components with interactive classroom sessions on component functions and schematic troubleshooting. Spanning 2 to 3 days, this workshop ensures that students leave with the skills to troubleshoot effectively and a personalized manual for ongoing support.

Reliability Audit

Energy Solutions

We specialize in comprehensive pneumatic energy loss assessments, ensuring all components are thoroughly inspected for leaks and inefficiencies. Our goal is to enhance performance and reliability.

Consulting

Expert Guidance

We offer expert consulting services to help organizations optimize their pneumatic systems. Our team provides tailored solutions to improve efficiency and reduce operational costs.

Support

Ongoing Assistance Services

Our commitment extends beyond training. We provide ongoing support to ensure that your team can implement learned strategies effectively, fostering a culture of continuous improvement.

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